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Solution To Hydraulic System Leakage Of Hydraulic Shearing Machine
- Jun 05, 2017 -

  Solution to Hydraulic System Leakage of Hydraulic Shearing Machine

  Hydraulic transmission system with small size, light weight, than the power, smooth operation, can be stepless speed and other advantages, in a variety of cranes are widely used. But the hydraulic drive system transmission power is lower than other transmission system, prone to problems and problems of the analysis and removal of difficult. Thus, the demand for the use of maintenance personnel has a basic knowledge of the hydraulic system.

  1 leaked damage

  The leakage of the hydraulic system affects the safety of the system, the formation of oil spoil, pollution of the surrounding environment, the addition of the machine strike, the reduction of productivity, the addition of production costs and the formation of fouling of the product, and thus the leakage of the hydraulic system, Control.

  2 The reason for the leak

  (2) moving seals and coats are worn away from each other (hydraulic cylinders in particular); (2) dynamic seals and coats are worn apart from each other (in the case of hydraulic cylinders); (2) (3) the oil temperature is too high and the rubber seal is not compatible with the hydraulic oil and transformation.

  3 control the way to leak

  (1) to reduce the impact and oscillation

  In order to reduce the impact of shock and oscillation of the pipe joints caused by the leakage, you can adopt the following approach:

  ① use the shock absorber bracket to fix all the tube in order to absorb the shock and oscillation;

  ② use low impact valve or accumulator to reduce the impact;

  ③ proper placement of pressure control valve to maintain all components of the system;

  ④ try to reduce the number of pipe joints, pipe joints as far as possible with welding convergence;

  ⑤ use of straight thread joints, tee joints and elbow instead of tapered pipe thread joints;

  ⑥ try to use oil instead of oil piping;

  ⑦ aligned with the use of the maximum pressure, the rules of equipment when the use of bolt torque and plug torque, to avoid contact surface and seal was eroded;

  ⑧ correct equipment fittings. The following are the same as the "

  (2) to reduce the wear of the moving seal

  Most of the dynamic seals are accurately depicted, if the dynamic seal processing qualified, the equipment is correct, the use of reasonable, can be guaranteed long time relatively no leakage operation. From the depiction of the point of view, the descriptor can use the following methods to extend the life of the dynamic seal:

  ① eliminate the side load on the piston rod and the drive shaft seal;

  ② with a dust ring, protective cover and rubber sleeve to protect the piston rod, to avoid abrasive, dust and other impurities into;

  ③ depict the selection of appropriate filtration equipment and easy to clean the fuel tank to avoid dust accumulation in the oil;

  ④ make the piston rod and shaft speed as low as possible.

  (3) the need for static seals

  The static seal avoids oil leakage between rigid and fixed surfaces. A reasonable description of the sealing groove scale and public service, so that after the seal of the equipment to the kneading must be deformed in order to fill the surface of the micro-sag, and the stress inside the seal to be higher than the sealed pressure. When the part stiffness or bolt preload is not large, the cooperative appearance will be separated from the oil pressure effect, the formation of gaps or increase because of the appearance of the seal is not flat and may exist from the beginning of the gap. With the cooperation of the appearance of the movement, static seal has become a dynamic seal. Rough co-appearance will worn the seal, changing the gap will erode the seal margin.